Maintenance interval
Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.
Outdoor air → Fresh air → Heat recovery → Heating coil → Hall → Exhaust
Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.
Typical 2G maintenance intervals: oil change 2,000 h, spark plugs 4,000 h, major service 8,000 h, top overhaul 30,000–40,000 h, full overhaul 60,000–80,000 h — compliance ensures manufacturer warranty and TA-Luft conformity.
connects… · anonymous reference plant · read-only from the process control system, operating hours calculated in-house … h starts … rpm … 1/min target output … kW excerpt from … plant measurements. To the detailed explanation page with video →
Monitored: continuous
The scenario: cycles the CHP unit too frequently, wear increases without an alarm being triggered, leading to a shorter service life and higher maintenance costs. The AI: detects the unfavourable operating pattern early and suggests a steadier mode of operation. It identifies the trend before the limit value is reached.
Precise monitoring of operating hours reduces unplanned downtime and ensures long-term plant integrity. By adhering to the intervals (e.g., 40,000 h top overhaul), the service life of the CHP unit is maximised. Furthermore, compliance with emission limit values according to TA-Luft is guaranteed at all times. work produced per year (kWh) · nominal output (kW) → — full load hours/year Calculation: work produced ÷ nominal output
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