The Glass CHP · CHP

Turbocharger

Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.

Turbocharger
Outdoor air Fresh air Heat recovery Heating coil Hall Exhaust
Glass-box in 4 steps

Understand → See it live → What the AI does → Your benefit

Step 1 of 4
1
Understand
2
See it live
3
What the AI does
Your benefit

What is Turbocharger?

Compresses the intake air to 3.5–4.5 bar boost pressure; too low a boost pressure means power loss, too high causes mechanical overloading — the bypass flap (0–100 %) regulates the pressure reduction.

The plant — right now

connect… · anonymous reference plant · read-only from the process control system, calculated in-house oil pressure … bar oil temperature … °C cooling water … °C speed … 1/min boost pressure … bar engine room … °C excerpt from … plant measurements. To the detailed explanation page with video →

What the AI reads from these values

What the AI reads
  • Current boost pressure for checking volume efficiency
  • Difference between setpoint and actual value for detecting power losses
  • Opening degree of the bypass flap as an indicator for control dynamics
  • Deviations from the reference value (e.g., 2.2 bar at specific load conditions) for early detection of compressor contamination
Scenario

Monitored: continuous

The scenario: a gradual drop in oil pressure or a drifting temperature remains below the alarm threshold until the emergency shutdown occurs — at the worst possible moment. The AI: detects the deviation from normal operation early and reports it before the protection trips. It identifies the trend before the limit value is reached.

Why this matters

A stable boost pressure ensures the target output of the CHP unit and prevents costly mechanical overloading of the turbocharger components. Precise monitoring enables early identification of contamination or defects on the blades. This reduces unplanned downtime and optimises specific fuel consumption. electrical power (kW) · supplied gas power (kW) → — % elec. efficiency Calculation path: electrical power ÷ gas power × 100

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