The Glass CHP · CHP

Return temperature

Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.

Return temperature
Outdoor air Fresh air Heat recovery Heating coil Hall Exhaust
Glass-box in 4 steps

Understand → See it live → What the AI does → Your benefit

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Understand
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See it live
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What the AI does
Your benefit

What is return temperature?

Return temperature typically 55–70 °C; the spread between flow and return determines the heat output — a high return temperature worsens the thermal efficiency and prevents condensation utilization.

The plant — right now

connect… · anonymous reference plant · read-only from the process control system, calculated in-house Flow … °C Return … °C Buffer top … °C Buffer bottom … °C Excerpt from … plant measurements. To the detailed explanation page with video →

What the AI reads from these values

What the AI reads
  • Deviation from the target temperature (indicator for excess heat)
  • Flow/return difference for calculating thermal output
  • Monitoring of condensation potential at low return temperatures
  • Detection of pump malfunctions or constrictions in the circuit
Scenario

Monitored: continuous

The scenario: as the spread decreases, the CHP unit extracts less heat, resulting in lower overall efficiency and cogeneration benefit. The AI: detects the shrinking spread early, before the amount of heat drops significantly. It identifies the trend before the limit value is reached.

Why this matters

An optimised return temperature maximises thermal efficiency and prevents unnecessary thermal losses. Adherence to the target range of 55–70 °C ensures process stability. A return temperature that is too high reduces the usability of waste heat for low-temperature applications. Heating water flow rate (m³/h) · Flow/return spread (K) → — kW thermal Calculation path: flow rate × spread × 1.16 kWh/(m³·K) (water)

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