Oxidation catalyst
Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.
Outdoor air → Fresh air → Heat recovery → Heating coil → Hall → Exhaust
Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.
Oxidises CO and formaldehyde at operating temperature 380–450 °C; Delta-T over the catalyst (typically 10–30 °C due to exothermic reaction) indicates activity — Delta-T close to 0 signals deactivation or H2S poisoning.
connects… · anonymous reference plant · read-only from the process control system, calculated in-house Exhaust Gas Cyl 1 … °C Before Catalyst … °C After Catalyst … °C Intake Air … °C Excerpt from … plant measurements. To the detailed explanation page with video →
Monitored: continuous
The scenario: an emission value creeps slowly upwards, is only noticed during the official measurement, in the worst case leading to operational restrictions. The AI: detects the trend towards the limit early and reports a need for action before the measurement occurs. It identifies the trend before the limit is exceeded.
Precise monitoring of catalyst activity prevents unplanned downtime due to exceeding emission limits. The identification of deactivation enables planned maintenance intervals instead of emergency shutdowns. A stable Delta-T metric ensures the long-term integrity of the exhaust gas treatment system. Measured value (mg/m³) · Limit value (mg/m³) → — % reserve to limit Calculation path: (Limit value − Measured value) ÷ Limit value × 100
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