The Glass CHP · CHP

Emergency cooler

Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.

Emergency cooler
Outdoor air Fresh air Heat recovery Heating coil Hall Exhaust
Glass-box in 4 steps

Understand → See it live → What the AI does → Your benefit

Step 1 of 4
1
Understand
2
See it live
3
What the AI does
Your benefit

What is an emergency cooler?

Removes excess engine heat when the heating network does not take in heat — prevents engine overheating and ensures continued operation even in summer during periods of low heat demand.

The plant — right now

connect… · anonymous reference plant · read-only from the process control system, calculated locally Flow = … °C Return = … °C Buffer top … °C Buffer bottom … °C Excerpt from … plant measurements. To the detailed explanation page with video →

What the AI reads from these values

What the AI reads
  • Monitoring of the emergency cooler temperature to identify malfunctions in the main cooling circuit
  • Comparison of differential pressure values to detect contamination or blockages
  • Analysis of the flow volume as an indicator for the availability of cooling capacity
  • Monitoring of operating hours for preventive maintenance and avoidance of downtime
Scenario

Monitored: continuous

The scenario: the temperature difference decreases, the CHP unit extracts less heat, poorer overall efficiency and cogeneration benefit. The AI: detects the shrinking temperature difference early, before the amount of heat drops visibly. It identifies the trend before the limit value is reached.

Why this matters

Ensuring cooling capacity prevents thermally induced emergency shutdowns and ensures continuous power generation. Monitoring of the emergency cooler allows for early detection of failures in the heat exchange process. This minimizes the risk of engine damage and optimizes plant availability during periods of low heat demand. Heating water flow rate (m³/h) · Flow/return temperature difference (K) → — kW thermal Calculation path: flow rate × temperature difference × 1.16 kWh/(m³·K) (water)

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