The Glass CHP · CHP

Condensation utilization

Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.

Condensation utilization
Outdoor air Fresh air Heat recovery Heating coil Hall Exhaust
Glass-box in 4 steps

Understand → See it live → What the AI does → Your benefit

Step 1 of 4
1
Understand
2
See it live
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What the AI does
Your benefit

What is condensation utilization?

By falling below the dew point (approx. 57 °C for biogas), the latent heat of the water vapour is utilised; increases the thermal efficiency of the CHP unit further and lowers the exhaust gas temperature.

The plant — right now

connects… · anonymous reference plant · read-only from the process control system, calculated in-house Flow: … °C Return: … °C Buffer top … °C Buffer bottom … °C Excerpt from … plant measurements. To the detailed explanation page with video →

What the AI reads from these values

What the AI reads
  • Deviation from the dew point (approx. 57 °C) as an indicator for the availability of latent heat
  • Measurement of the exhaust gas temperature to determine the heat exchanger efficiency
  • Monitoring of the coolant temperature to validate the condensation process
  • Analysis of the moisture release to quantify the increase in thermal efficiency
Scenario

Monitored: continuous

The scenario: if the temperature difference decreases, the CHP unit extracts less heat, resulting in a poorer overall efficiency and lower cogeneration benefit. The AI: detects the shrinking temperature difference early, before the amount of heat drops significantly. It identifies the trend before the limit value is reached.

Why this matters

The use of latent heat increases the total thermal efficiency and reduces the thermal load on the exhaust gas system. By lowering the exhaust gas temperature, the service life of the components is extended. The additional heat recovery optimises the energy yield per unit of biomass used. Heating water flow rate (m³/h) · Flow/Return temperature difference (K) → — kW thermal Calculation path: flow rate × temperature difference × 1.16 kWh/(m³·K) (water)

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