The Glass CHP · CHP

Gas control circuit

Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.

Gas control circuit
Outdoor air Fresh air Heat recovery Heating coil Hall Exhaust
Glass-box in 4 steps

Understand → See it live → What the AI does → Your benefit

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Understand
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See it live
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What the AI does
Your benefit

What is a gas control circuit?

Secures and regulates the gas supply to the engine; consists of shut-off valves, pressure regulators and safety valves — in the event of a malfunction, the safety chain shuts off the gas supply automatically.

The plant — right now

connect… · anonymous reference plant · read-only from the process control system, calculated in-house gas quantity … m³/h gas mixer … % gas level … % boost pressure … bar excerpt from … plant measurements. To the detailed explanation page with video →

What the AI reads from these values

What the AI reads
  • Compliance with operating pressure to prevent flameouts
  • Status of the safety chain (monitoring of the safety valves)
  • Detection of pressure drops indicating leaks or blockages
  • Validation of the gas mixer position for correct fuel composition
Scenario

Monitored: continuous

The scenario: if the methane content drops slowly, the engine begins to knock without an alarm occurring, leading to power reduction and wear. The AI: detects the quality trend early and reports it before the knocking causes damage. It identifies the trend before the limit value is reached.

Why this matters

A stable gas control circuit prevents uncontrolled shutdowns and protects the engine from mechanical wear caused by unstable combustion conditions. By monitoring the pressure parameters, leaks are detected early before safety risks arise. Precise control optimises the efficiency of the CHP unit and extends the maintenance intervals of the ignition and injection systems. Gas quantity (m³/h) · methane content (%) → — kWh/h Calculation path: gas quantity × methane content × 9.97 kWh/m³ (methane calorific value)

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