The Glass CHP · CHP

Why is the CHP unit performance dropping?

Ventilation/dehumidification — the silent 24/7 load, with heat recovery. Part of the glass family — like our glass BESS, biogas plant and CHP.

Why is the CHP unit performance dropping?
Outdoor air Fresh air Heat recovery Heating coil Hall Exhaust
Glass-box in 4 steps

Understand → See it live → What the AI does → Your benefit

Step 1 of 4
1
Understand
2
See it live
3
What the AI does
Your benefit

What is Why is the CHP unit performance dropping??

Systematic troubleshooting: Gas (CH4 content too low) → Ignition (spark plugs worn) → Air (air filter clogged) → Turbocharger (compression lost) → Lambda control (out of tolerance) — every cause can be narrowed down using CHP measurement data.

The plant — right now

connect… · anonymous reference plant · read-only from the process control system, calculated in-house oil pressure … bar oil temperature … °C cooling water … °C speed … 1/min boost pressure … bar engine room … °C excerpt from … plant measurements. To the detailed explanation page with video →

What the AI reads from these values

What the AI reads
  • CH4 content: A methane content that is too low reduces the heating value base and leads to a decreasing electrical yield.
  • Ignition parameters: Worn spark plugs or misfires lead to unstable speeds and loss of power.
  • Air mass flow: Clogged air filters increase resistance in the intake tract and reduce oxygen concentration.
  • Turbocharger efficiency: A pressure drop in the charge air system indicates mechanical wear or leaks.
Scenario

Monitored: continuous

The scenario: a gradual drop in oil pressure or a drifting temperature remains below the alarm threshold until the emergency shutdown occurs — at the worst possible moment. The AI: detects the deviation from normal operation early and reports it before the protection trips. It identifies the trend before the limit value is reached.

Why this matters

A precise root cause analysis prevents unnecessary spare part orders and ensures maximum plant availability. By comparing with the baseline, deviations in the lambda control can be detected immediately. This enables targeted maintenance instead of reactive repairs. electrical power (kW) · supplied gas power (kW) → — % electrical efficiency Calculation: electrical power ÷ gas power × 100

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